A regular inspection helps you identify minor concerns and identify the onset of any major issues. It enables you to resolve them on time, and in a way, and to a considerable extent, maintain operational efficiency. So, inspect the gearbox for oil leaks on the output and input shafts. Besides, look for discoloration of the paint that perhaps signifies overheating. Furthermore, listen to the gearbox and inspect it for excess vibration.
Overheating or sudden changes in the temperature may affect the performance of the gearbox. Hence, consistent and maintaining the necessary temperature levels plays a critical role in ensuring efficient gearbox operations. In this view, monitor the temperature of the gearbox with the help of an infrared gun. A sudden change in the temperature may be pointing towards the onset of significant concern.
Lubrication constitutes a very critical part of the overall maintenance activity.
Proper alignment of the gearbox with the equipment is very important. Appropriate couplings should be used for doing so, without creating an interference fit between mating parts.
Often, gearboxes operate in and encounter a lot of dirt and dust while in operation. To avoid dirt and dust accumulation, overheating, and the entry of contaminants in the gearbox, ensure that you keep it as clean as possible. Have the gearbox undergo regular cleaning to keep the gearbox as clean as possible.
Doing a vibration analysis is crucial, especially when the gearbox operates in a commotion. A consistent vibration indicates the quality of the gear train and the bearings. An increase in the vibration signifies a critical concern.